Jinan Lijiang Automation Equipment Co., Ltd.
GLOBAL EXPERT IN GLASS PROCESSING SOLUTIONS.
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Overview of Vertical Hollow Glass Production Line
The automatic vertical hollow glass production line has 7 sections. 01 Transfer section. 02 washing machine; 03 discharge section. 04 Inspection and installation section. 05 Transfer section. 06 Press and filling section. 07 Ejection section.
Currently, LIJIANG mainly has two different IG lines. One (Photo 1) uses a transfer wheel to transport glass, and the other (Photo 2) is a new technology that uses airborne technology to transport glass. This new technology is intended to prevent the glass from being contaminated by the wheels and leaving a trail, and the new technology is used to improve the high quality of IG production.
Glass washing part:
• Cleans online and offline Low-E glass and automatically recognizes Low-E film
• The cleaning part adopts the upper and lower layered structure design
• Uses 6 soft brushes
• Adopts variable frequency fan, energy efficient and excellent cleaning effect
• The air knife can adjust the width of the air knife automatically according to the thickness
• Use of intelligent intermittent energy saving working method
• Hierarchical cleaning system
• Water tank automatic temperature control, water replenishment system
• European silencer system
• 304 stainless steel material
Filling argon gas automatically
• Argon is the standard gas
• Automatically fill the press plate with argon gas at the correct gas concentration
• When filling with molded IG, expansion of 450 mm (length) and 280 mm (height) is required on the front side of rectangular size
• No need to drill holes in the spacer frame
• Fast reaction sensor for permanent control of the gas filling process
• Automatically set gas data and display data on screen
Detail of Vertical insulating glass Processing line
1.The washing machine uses 6 soft (low-e) brushes with a diameter of 0.1mm only. It can clean low e glass, flat glass, tempered glass, etc. It has a bristle diameter of less than 0.1 mm and will not damage the glass, especially in low-e glass.
2.The machine adopts Siemens control system, equipped with high resolution touch screen.
3.Using Europe's advanced anti-noise system to create a good working environment for employees
The noise can be controlled below 90 decibels by using nylon gear and sponges.
4.Automatic Insulating glass production line adopt CNC technology into the pressing board. We designed the adjustable points inside the pressing board to keep the back plate straight all the time.
5.Automatic inflating function inside the slab, automatically inflating according to the size of the glass, improving inflation efficiency and gas utilization rate.The IG line fills argon gas with 22s only for one piece of 1m*1m double glazing glass.
specification of Automatic Vertical Insulating Glass Production Line
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Automatic Warm Spacer Bending Machine LJZW 2020A
Main feature
• Germany Siemens PLC control system, touch screen interface
• Germany Siemens FUJI CNC servo control system
• Automatic cutting and feeding of aluminum spacers
• Adjustment aids for bending large aluminum frames
Aluminum spacers are available in different sizes and sizes
• Continuously bent spacer frame
• Separate guardboard outside the vendor
• Automatically avoid connection when bending or cutting
• Storage unit with 4 spacer sizes
• Control of feed mechanism using servo system
• Suspend and reset devices to handle equipment failures
• Can bend aluminum spacers, Technoform, Alupro, Thermix, worm spacers (Swisspacer).
• Connection to ERP system (optional)
• Spacer print code function (optional)
• Label sticker function printing (optional)
• USB input function, direct reading of Excel format files, etc. (optional)
• Stainless steel (optional)
• Automatic drill gas filling hole (optional)
Edge finish machine LJKBM95
Main feature
Technical data
| Power supply | 380V 50Hz |
| Total power | 3kw |
| Dimension | 2000*1200*820mm |