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3-15mm Flat Insulating Glass Production Line with 3 Pairs low-e soft Washing Brushes
1, Loading part
To Avoid the low-e Glass put inverse side and Leave wheel marks or scratch low-e Coating We use coating inspection -metal film conductive (other company use Photoelectric detection, hard to recognize for higher transparent film coating)
(Nylon and Polyurethane + metal column
2, Washing and Drying part
* Three pairs soft brushes can wash low-e glass and normal glass , the diameter is less than 0.1mm.
* Materials are stainless steel.
* Wind knife is float design , it always keep the right and suitable distance 3mm between the glass surface and wind knife (Same like LISEC structure(Remark: 3mm is the best drying distance)
There is a universal joint device.When the glass thickness was changed, the air knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass film due to the change of the glass thickness.
* The front and back side squeeze-wheel are all actively move and convey. No mater the glass size is big/ small/thick/thin (8mm) , it all guarantee the glass pass through smoothly.(Same like LISEC)
3, Detecting part
4, Assembly part
Built-in beam lifting structure (double beams)Convenient for detect and wipe the glass
5, Gas filling and pressing part
1, Thickness measurement: the cylinder drives the electronic ruler to measure the glass thickness and aluminum frame width, to provide parameters for inflation and servo pressing
2, Synchronous belt beam moving :synchronous belt beam will move according to the glass thickness and aluminum frame width to ensure that the inflation hole has been between the first and second glass aluminum frame to inflate the gap (value come from DC push rod and electronic ruler)
3, Input the argon gas concentration into touch screen according to customer required
4, Display Function : touch screen will display whole argon gas filling processing , you will know very clear how much already argon gas filed inside
E, GAS filling from bottom
( Old type)
The pressing part was divide into 4 parts (per 800mm), when the small size glass(less than 800mm) pass through the pressing and gas filling section ,only one part work.
If more than 800mm but less than 1600mm,it will two parts work, no need the whole press and gas filling section work. it can save the argon glass.
F, Side seal way is following sealing(new type)
(machine side have one oxygen sensor with 7-8 detect points.
G Adjustable Pressing Parts
1, There have stress after welding in the Pressing frame ,So out-of -shape problems is inescapable after using some time(machine can not press DGU properly, evenly and tightly )
For this uneven inescapable issue, here are our solution
2, Lead screw pressing
H Air-support conveyors (optional function)
Guarantee the DGU inside clean without wheels marks
After washing and before pressing are all air support
I Electricity components
We are using Germany simens/ japan yaskava
Main components list
Components | Brand | Remark |
Servo motor | Germany Simens | For stepped glass |
Servo driver | Germany Simens | For stepped glass |
Servo motor | Germany Simens | For transfer |
Servo motor | Germany Simens | For press |
PLC | Germany Simens | |
Low voltage component | Germany Simens | |
Frequency converter | Germany Simens | |
Switching power supply | Taiwan MW | |
Optoelectronic switch | Korea Autonics | |
Pneumatic component | Taiwan Airtac | |
Pneumatic component | Taiwan Airtac | |
Touch screen | Taiwan Wenview | |
Travel switch | Taiwan (TEND) | |
Relay | Japan Omron | |
Button and indicator light | French Schneider |
Technical data
2000*2500 Max.glass size | Normal glass | 2000*2500mm (2000*3000mm 二次压合) |
Glass with argon gas | 2000*2500mm | |
2500*3500 Max glass size | Normal glass | 2500*3500mm (2000*4000mm二次压合) |
Glass with argon gas | 2500*3200mm | |
Min.glass size | 280*450mm | |
Glass thickness | 3-15mm | |
Insulating glass thickness | 50mm(special made for 60mm need special notice) | |
Glass washing speed | Summer 8-10m/min winter 6-7m/min | |
Glass conveyor speed: | 45m/min | |
Washing brushes | 3 pairs | |
Water supply: | Water consumption:0.5t/h conductivity:≤50μs/cm6-7 | |
Air supply | Flow: 0.8m/min | |
Air pressure | ≥0.8MPa | |
Total power | 3P 380V 50HZ 34KW | |
Dimension | 23500*3500*3700mm |
Contact way
JINAN LIJIANG AUTOMATION EQUIPMENT CO.,LTD
Name: Rose
Mob/Whatsapp/wechate:+86 130 7535 5217
Web:www.lijiang-glass.com
EMAIL: Sales@lijiang-glass.com