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Jinan Lijiang Automation Equipment Co., Ltd.

City:jinan

Province/State:shandong

Country/Region:china

Contact Person:MissRose

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China Automatic Vertical Insulating Glass Production Line For Curtain Wall wholesale

Automatic Vertical Insulating Glass Production Line For Curtain Wall

Name: Automatic Vertical Insulating Glass Production Line For Curtain Wall
Brand: Jinan Lijiang Glass
Price: 1 USD

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Brand Name :Jinan Lijiang Glass

Model Number :LJBZ2545Q

Certification :CE & ISO9000

Place of Origin :Jinan City, Shandong Province, China

MOQ :1 set

Price :Glass Deep-processing

Payment Terms :L/C, D/A, D/P, T/T, Western Union, MoneyGram

Supply Ability :Glass Deep-processing

Delivery Time :5-8 working days

Packaging Details :Wooden Cases Package

Insulating glass thickness :50mm

Dimension(L*W*H) :23500mm*3500mm*3700mm

Max.glass size :2500*4500mm

Min.glass size :300*450mm

Glass thickness :3-12mm

Weight :7000Kgs

Voltage :380V 50Hz

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Automatic Vertical Insulating Glass Production Line 

Product Description

LJBZ2535 Automatic Vertical Insulating Glass Production Line

The whole LJBZ2535 Insulating Glass Production Line has 7 sections: 01 transfer section; 02 washing machine; 03 discharge section; 04 inspection and installation section; 05 transfer section; 06 pressing and filling section; 07 discharge section. Optional Functions: •Step glass with optional edges •Shaped glass •Filling argon gas automatically •Air-floating technology to transfer glass •PLC control system, touch screen interface •Using Siemens servo motors •Applicable to produce double glass, triple glass To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

The second part: the washing and drying section.

In this glass cleaning section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass. The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC ) The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC ) The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time. The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.

The 6th parts: the pressing and gas filling sectioIn this section, it could adopts online input the suitable gas proportion value, all the data could showed off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually. However, how to show off the percentage of the argon gas filling on the touch screen online, is the importance technology on insulating glass producing. Jinan Lijiang Glass, which is the first and the only one manufactory, could master this technology very well from China. There is no doubt that it could be very useful for customers, when argon gas are filling, it will show off the whole processing on the screen. When it reach the customers setting data, It will alarm and stop immediately. So it not only can save the argon gas, but also can save the processing-time. By the way, the bottom of gas filling is our special structure. (Entirely as same as the structure of LISEC) Whole press and gas filling section are divided into five parts (per 750mm), when the small size glass (less than 750mm) pass through the pressing and gas filling section, only one part could work. When the difference size glass, which glass is more than 750mm but less than 1500mm, pass through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.

Advantages & Features

Adopt SIEMENS control system, keep stable performance PLC control system, touch screen interface Automatically adjust the depth of glue with digital display Using servo to control system, modular function, superposition function Applicable to produce stepped IG, triple IG and shaped IG Two pieces of IGU can be made and filled with argon gas in one time (Optional) Min & Max glass sizes can be optional European design concept, simple and smart operation; the world-famous brand of core components, ensure stable operation and long service life; It is designed for processing high quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, various models and customization available; Large production capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gas filling during the glass paper assembly process.

Automatic Vertical Insulating Glass Production Line For Curtain Wall

The coating inspection

To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

The pressing box uses the high precision servo motor.

The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.

It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass cleaning.

The whole washing machine all uses #304 stainless steel materials

The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

Air floating technology - Optional

The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

The first one to use adjustable points to ensure that the platen will never deform.

The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years. 

Main Technical Parameter

Item.	Spec.
Max. glass size	2500mm*3500mm
Min. glass size	280mm*400mm
Glass thickness	3-15mm
Insulating glass thickness	50mm / 60mm
Glass washing speed	2-10m/min
Glass conveyor speed	45m/min
Washing brushes	3 pairs
Water supply	Water consumption:0.5t/h conductivity:40μs/cm
Air supply	Flow: 0.8m/min
Air pressure	≥0.8MPa
Total power	3P 380V 50HZ 40KW
Dimension	2350035003700mm

Name	Brand
Servo motor	Germany Simens
Servo driver	Germany Simens
Servo motor	Germany Simens
Servo motor	Germany Simens
PLC	Germany Simens
Low voltage component	Germany Simens
Frequency converter	Germany Simens
Switching power supply	Taiwan MW
Optoelectronic switch	Korea Autonics
Pneumatic component	Taiwan Airtac
Pneumatic component	Taiwan Airtac
Touch screen	Taiwan Review
Travel switch	Taiwan (TEND)
Relay	Japan Omron
Button and indicator light	French Schneider

Aluminum Spacer bending machine

l 1*1m spacer frame was bend around 17s.

The error of spacer frame angle is within 0.1mm.

l Can bend aluminum spacer /technoform /Alupro /thermix/

l Spacer automatically connect and cut.

l Machine automatically stop when the spacer use up.

l Support continuous bending , automatically avoid spacer connection while bending and cutting

l Automatically connect the spacer -connector

l Remote control function

l USB input function ,it can read the excel data directly

l Spare parts of all machine have ID code ,convenient for after-sale service

l Heavy duty connectors ,convenience and safety for installation and debugging

l Magnetic valve use Taiwan Airtac

l German Siemens plc control systerm

l Japan Fuji servo control system

l 12 storage spacer units (option)

l Swisspacer/ Stainless Steel /Allmetal Stainless Steel /option)

(Stainless steel and warm edge spacer can not exist at one time )

l Drill hole for gas filling(option)

l Spacer inkjet printing ,various color is available for company logo or production date(option)

l Laber printing (option)

l Scanner scan two-dimension code ,bar code (option)

l Separate Pressing Wheel for arc frame, more accurate than the bending tool

Especially for Hexagon and Octagon frame (optional )

l ERP (optional)

Remark : Bending tool

*For rectangle frame there have three size (6A/9A/12A)was complimentary

Other size need pay extra 42$/per size

* For Circle ,Hexagon and Octagon frame , 300$/per size

Main technical parameter

Max.bending size	2000*2000mm
Min.bending size	250*200mm
Aluminum spacer width	6-27A
Arc Radius	60°-150°
Arc Radius	6A-16A
Dimensional error:	≤±0.5mm
Angle error	≤±1º
1m*1m aluminum spacer	17s
Air supply	≥0.65MPa
Total power	AC220/380V 50Hz 2.5KW
Dimension	10500mm2200mm2600mm

Spacer Bending machine main components

NAME	BRAND
PLC	GERMAN SIEMENS
Low voltage electrical apparatus	GERMAN SIEMENS
Servo motor	GERMAN SIEMENS
Servo driver	GERMAN SIEMENS
Relay	JAPAN OMRON
Triplet	Taiwan AIRTAC
Cylinder	Taiwan AIRTAC
TOUCH SCREEN	Taiwan WEINVIEW
Switch power	Taiwan TEND
GUIDE	Taiwan TBI
Solenoid valve	Taiwan AIRTAC
Sensor	KOREA AUTONICS

Sealing robot

² Application

LJTJ2535/LJTJ2025 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.

1, Mechanical head is placed in front

Achieve the real connection with IG line when doing stepped glass.

2, Storage Function

It can store three pieces of insulating glasses on the three belts ( less than 1.8m.), it need 2 more sets servo motors, control systems.

3, Eight Servos

The robot uses eight YASKAWA servos, four of them control transmission parts, in the another four servos, they control sucker, lifting, driving and Forward & backward movement and rotating.

Single Glue System

Equipped with single A component and single B component.

Double Glue Systems(option )

Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.

Double /triple Shaped / stepped glass Function (Optional)

With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.(but it’s optional function , before order this function should confirm manufacturer)

Electric proportional valve: the rubber nozzle fit the glass gap is more perfect and stable.

Pump A &Pump B

Use Taiwan-Airtac

The glass edge and corner is full without air bubbles, smooth surface, no need to pare the corner

Synchronous belt transmission

to make the glass being transferred smoothly with accurate positioning

Electric and compressed air switch valve: Ensure electrical automatic switch, stable performance and uniform coating.

About Us

The Brief Information

Founded in 2009, Kation-International Group specializes in R&D, production and sales of Insulating glass machinery and related auxiliary equipment for the glass deep processing industry and the door and window construction industry, which is the international group company including the Jinan LIJIANG Automatic Equipment Co,.Ltd. to producing the automatic insulating glass production line, and including the Jinan Kation International Trading Co,.Ltd. to export the automatic insulating glass processing machine around the world. Has the professional processing basis of insulating glass machinery, aluminum-plastic windows & doors machinery and the related auxiliary materials, etc. In this way, we provide the most comprehensive glass processing solution and windows & doors solution for domestic and foreign customers well. Until 2021, we exported glass machines and materials to America, South America, Europe, the Middle East, India and so on,nearly 30 countries and regions. We have established a perfect international business relationship with 10+ powerful agents and made an endeavor together to build a famous international brand to the world. Kation-International Group, with craftsmanship, profession and honesty, wins the future with you together!

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