Jinan Lijiang Automation Equipment Co., Ltd.

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Double Glazing Glass Machine Insulating Stainless Steel 304

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Jinan Lijiang Automation Equipment Co., Ltd.
City:jinan
Province/State:shandong
Country/Region:china
Contact Person:MissRose
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Double Glazing Glass Machine Insulating Stainless Steel 304

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Brand Name :JINAN CHINA
Model Number :LJBZ2535
Certification :CE
Place of Origin :JINAN CHINA
MOQ :1 set
Price :USD 70000 - 120000 per set
Payment Terms :L/C, T/T
Supply Ability :100 sets
Delivery Time :90 days
Packaging Details :Containers
Production name :Sealants Sealing Robot Machine for DGU
Max glass size :2500mm*4500mm
Min glass size :400mm*300mm
Glass thickness :12-60mm
Washing machine :Stainless steel 304
Warranty :12 months
Brand :LIJIANG GLASS
working speed :5-40m/min
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Double Glazing Glass Machine Insulating Glass Machine Glass Sealing Machine

Automatic Vertical Double Glass Sealants Sealing Robot Machine

LJTJ2540 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.

Ø Single Glue System

Equipped with single A component and single B component.

Ø Double Glue Systems

Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.

Ø Reback Glue Device

When the pressure increasing, more Glue B will flow back automatically, saving materials.

Ø Dyad Body Device

The dyad body device has two functions

The left one is used for filtering impurities and moisture when filling gas into

then the right one plays the role of lubrication.

Ø Two Suckers Device

Adopting two suckers for preventing to move glass during sealing.

Ø The Device of Sealing Part

Adopt Japan YASKAWA servo motor to control the sealing part with 360°rotating. Setting scraper blade to scrape out extra glue and no need to repair glass corners by second time.

Ø Timing belt

The time belt device ensure that glass can be smooth transmission and located accurately.

  • Intelligent Sensor

Automatically recognize the glass, allowing to adjust the coating speed online.

Ø Storage Function

It can store three pieces of insulating glasses on the three belts when their size are less than 1.8m.

Ø Shaped Glass and Triple Function (Optional)

With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.

Ø Stepped glass (Optional)

For the stepped glass, it can be coated well by once time, don’t need to repair it on secondary.

Ø Equipped with MANUAL DEVICE

Every separate part is equipped with manual operation, be easy to adjust in case.

Ø Eight Servos

The robot uses eight YASKAWA servos,

four of them control transmission parts,

in the another four servos, they control sucker,

lifting, driving and revering mechanism and rotating.

Ø Main electrical components

The main electrical components are adopted famous brands to maintain more stable performance, which comprise driver, PLC, input and output modules and so on.

Double Glazing Glass Machine Insulating Stainless Steel 304Double Glazing Glass Machine Insulating Stainless Steel 304Double Glazing Glass Machine Insulating Stainless Steel 304Double Glazing Glass Machine Insulating Stainless Steel 304

Specification of Insulating Glass Sealing Robot

Model LJTJ2540D
Voltage Power 380V 13KW
Air Pressure 0.5~0.7Mpa
Extruding pressure 32Mpa
Max.Glass size 2500*4000mm
Min.Glass size 400*300mm
Glass thickness 12~56mm
Working speed 5~40m/min
Overall dimension 11000*1500*4500mm

2.2 Machine Noise

A-weighted sound pressure level
Stand-by state Working state
50 db 85 db

Double Glazing Glass Machine Insulating Stainless Steel 304

Technical data

Max. glass size 2500*4000mm
Min. glass size 400*300mm
Glass thickness 12-50mm
Working speed 5-40m/min
Air pressure ≥0.6MPa
Squeeze pressure 32MPa
Voltage power 380V 15kw
Overall dimension 11000*2000*3500mm

Electrical parameters

NAME ORIGIN BRAND
Servo motor Japan YASKAWA
Servo driver Japan YASKAWA
CPU Japan YASKAWA
Low voltage component Germany SIEMENS
Guideway Taiwan HIWIN
Switching power supply Taiwan MW
Sensor switch Korea AUTONICS
Pneumatic component Japan SMC
Touch screen China GAOSHAN
Servo motor Japan YASKAWA
Servo driver Japan YASKAWA

Related product of LIJIANG GLASS

Vertical Double Glazing Glass Production Line With Filling Argon Gas Optional Function

Details introduce of the LJBZ2535G

The argon gas filling insulating glass processing line has 7 sections totally:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

Double Glazing Glass Machine Insulating Stainless Steel 304

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• Pre-washing (Optional)

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

Double Glazing Glass Machine Insulating Stainless Steel 304

03 discharge section

• Storage glass

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section

The special advantage of the glass pressing board:

Double Glazing Glass Machine Insulating Stainless Steel 304

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

Double Glazing Glass Machine Insulating Stainless Steel 304

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

07 discharge section

• Storage glass

• Can be connected to sealing machine

Technical data

Max. glass size 2500mm*3500mm
Max glass size for filling gas 2500mm*3200mm
Min. glass size 280mm*450mm
Glass thickness 3-15mm
Insulating glass thickness 60mm
Glass washing speed 2-10m/min
Glass conveyor speed 45m/min
Washing brushes 3 pairs of soft brushes with 0.1mm hair
Water supply Water consumption:0.5t/h conductivity:40μs/cm
Air supply Flow: 0.8m/min
Air pressure ≥0.8MPa
Total power 3P 380V 50HZ 40KW
Dimension 23500*3500*3700mm
Weight 6500kg

Electrical parameters

NAME ORIGIN BRAND
Servo motor Germany SIEMENS
PLC Germany SIEMENS
Low voltage electrical appliance Germany SIEMENS
Frequency converter Germany SIEMENS
Transfer motor Taiwan LINHAI
Brush motor Taiwan LINHAI
Water pump China LINGXIAO
Guide Taiwan HIWIN
Pneumatic Components Taiwan AIRTAC
Electric gauge China MIRAN
Photoelectric switch Germany SICK
Micro Switch Taiwan TEND
Button and indicator light France SCHNEIDER
touch screen Taiwan WEINVIEW
Intermediate relay Japan OMRON
IG line with gas filling online

Optional function :
The Super Fast IG Line * Pressing and filling 2 pieces of IG units, totally 8 sections

Double Glazing Glass Machine Insulating Stainless Steel 304

Main Features of the super fast IG line

• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%

• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly

• High-speed IG processing line, we have obtained patent rights in China in 2019

• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman

• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)

• From transfer part to pressing part, each part is divided

• Suitable for mass production in a factory. Ultra-fast speed

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