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Double Glazing Glass Machine Insulating Glass Machine Glass Sealing Machine
Automatic Vertical Double Glass Sealants Sealing Robot Machine
LJTJ2540 is the latest automatic vertical insulating glass sealing robot. It is used to coat double glazed glass through mixing the A component and B component together according to a certain percentage. Applied to double/triple/shaped and stepped glasses (Optional) with stable performance and easy operation.
Ø Single Glue System
Equipped with single A component and single B component.
Ø Double Glue Systems
Equipped with two sets of A components and two sets of B components, which can be used for two kinds of sealants, such as silicone rubber, polysulfide rubber and silicone structural adhesive.
Ø Reback Glue Device
When the pressure increasing, more Glue B will flow back automatically, saving materials.
Ø Dyad Body Device
The dyad body device has two functions
The left one is used for filtering impurities and moisture when filling gas into
then the right one plays the role of lubrication.
Ø Two Suckers Device
Adopting two suckers for preventing to move glass during sealing.
Ø The Device of Sealing Part
Adopt Japan YASKAWA servo motor to control the sealing part with 360°rotating. Setting scraper blade to scrape out extra glue and no need to repair glass corners by second time.
Ø Timing belt
The time belt device ensure that glass can be smooth transmission and located accurately.
Automatically recognize the glass, allowing to adjust the coating speed online.
Ø Storage Function
It can store three pieces of insulating glasses on the three belts when their size are less than 1.8m.
Ø Shaped Glass and Triple Function (Optional)
With the development of updating technology, the sealing robot can coat eight shaped glasses according to the glass market.
Ø Stepped glass (Optional)
For the stepped glass, it can be coated well by once time, don’t need to repair it on secondary.
Ø Equipped with MANUAL DEVICE
Every separate part is equipped with manual operation, be easy to adjust in case.
Ø Eight Servos
The robot uses eight YASKAWA servos,
four of them control transmission parts,
in the another four servos, they control sucker,
lifting, driving and revering mechanism and rotating.
Ø Main electrical components
The main electrical components are adopted famous brands to maintain more stable performance, which comprise driver, PLC, input and output modules and so on.
Specification of Insulating Glass Sealing Robot
Model | LJTJ2540D |
Voltage Power | 380V 13KW |
Air Pressure | 0.5~0.7Mpa |
Extruding pressure | 32Mpa |
Max.Glass size | 2500*4000mm |
Min.Glass size | 400*300mm |
Glass thickness | 12~56mm |
Working speed | 5~40m/min |
Overall dimension | 11000*1500*4500mm |
2.2 Machine Noise
A-weighted sound pressure level | |
Stand-by state | Working state |
50 db | 85 db |
Technical data
Max. glass size | 2500*4000mm |
Min. glass size | 400*300mm |
Glass thickness | 12-50mm |
Working speed | 5-40m/min |
Air pressure | ≥0.6MPa |
Squeeze pressure | 32MPa |
Voltage power | 380V 15kw |
Overall dimension | 11000*2000*3500mm |
Electrical parameters
NAME | ORIGIN | BRAND |
Servo motor | Japan | YASKAWA |
Servo driver | Japan | YASKAWA |
CPU | Japan | YASKAWA |
Low voltage component | Germany | SIEMENS |
Guideway | Taiwan | HIWIN |
Switching power supply | Taiwan | MW |
Sensor switch | Korea | AUTONICS |
Pneumatic component | Japan | SMC |
Touch screen | China | GAOSHAN |
Servo motor | Japan | YASKAWA |
Servo driver | Japan | YASKAWA |
Related product of LIJIANG GLASS
Vertical Double Glazing Glass Production Line With Filling Argon Gas Optional Function
Details introduce of the LJBZ2535G
The argon gas filling insulating glass processing line has 7 sections totally:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
• Pre-washing (Optional)
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing system
• European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass
• 05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 pressing and filling section
The special advantage of the glass pressing board:
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
• Adopts conveyor belt to transfer glass, uses servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• Automatically fill argon gas with significant sealing effect, higher argon content
• Set zones to fill different size of glass with follow-up sealing method reduces argon loss
• Can set gas value and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Technical data
Max. glass size | 2500mm*3500mm |
Max glass size for filling gas | 2500mm*3200mm |
Min. glass size | 280mm*450mm |
Glass thickness | 3-15mm |
Insulating glass thickness | 60mm |
Glass washing speed | 2-10m/min |
Glass conveyor speed | 45m/min |
Washing brushes | 3 pairs of soft brushes with 0.1mm hair |
Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
Air supply | Flow: 0.8m/min |
Air pressure | ≥0.8MPa |
Total power | 3P 380V 50HZ 40KW |
Dimension | 23500*3500*3700mm |
Weight | 6500kg |
Electrical parameters
NAME | ORIGIN | BRAND |
Servo motor | Germany | SIEMENS |
PLC | Germany | SIEMENS |
Low voltage electrical appliance | Germany | SIEMENS |
Frequency converter | Germany | SIEMENS |
Transfer motor | Taiwan | LINHAI |
Brush motor | Taiwan | LINHAI |
Water pump | China | LINGXIAO |
Guide | Taiwan | HIWIN |
Pneumatic Components | Taiwan | AIRTAC |
Electric gauge | China | MIRAN |
Photoelectric switch | Germany | SICK |
Micro Switch | Taiwan | TEND |
Button and indicator light | France | SCHNEIDER |
touch screen | Taiwan | WEINVIEW |
Intermediate relay | Japan | OMRON |
IG line with gas filling online |
Main Features of the super fast IG line
• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%
• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly
• High-speed IG processing line, we have obtained patent rights in China in 2019
• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman
• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)
• From transfer part to pressing part, each part is divided
• Suitable for mass production in a factory. Ultra-fast speed